For precise and efficient Quotation preparation for roller and roller rails needed FMG Förderelemente Mecklenburg GmbH detailed information about the customer's specifications and requirements. This information is crucial to develop a solution that is perfectly tailored to the customer's needs and application area. Here is the key information needed:

Load capacity in kg (per roll/roll): The specification of the load capacity is of central importance. It determines how much weight each roll or roll can safely carry. This is particularly important to ensure safety and efficiency in operations. The load capacity must be tailored to the weight class of the goods to be transported in order to avoid overloading or underloading the roller rails.

Diameter: The diameter of the rolls or rollers plays an important role in determining the size and handling of the goods to be transported. An optimally selected diameter enables the goods to move evenly and smoothly on the roller rails. It is important to choose the diameter so that it takes into account both the physical characteristics of the goods and the requirements of the transport system.

Material: The material of the rolls and rolls is another crucial factor. It determines the durability and suitability of the components for different environments and loads. Different materials such as steel, plastic or rubber offer different properties in terms of abrasion resistance, longevity and resilience. Selecting the right material depends on the specific requirements of the application, including factors such as temperature resistance and chemical resistance.

Length: The length of the roller rails must be precisely tailored to the dimensions of the goods to be transported and the spatial conditions. A correctly sized roller track ensures that goods can be moved efficiently and safely without causing space issues or inefficient material flow.

Storage: The way the rollers are stored has a significant influence on the smooth running and service life of the components. There are various bearing options, such as ball bearings, plain bearings, each with different characteristics in terms of load capacity, speed and maintenance requirements. Choosing the right bearing depends on the frequency of use, the required precision and the type of load.

Providing these specifications accurately allows FMG to create an offer tailored precisely to the customer's needs. In addition to these basic specifications, it is helpful if Customers for more information about their specific requirements and Area of ​​application of the roller rails provide. This includes Information about the operating environment, such as temperature ranges, resistance to chemicals or other corrosive substances, and the type of goodsthat are to be transported.

It is also not to be neglected Importance of compatibility with existing systems. Customers should specify whether the roller rails should be integrated into an existing conveyor system and which interfaces or adjustments are necessary for this. This can include integration into automated systems, compatibility with certain conveyed goods or integration into existing spatial conditions.

The Selecting the right rollers and roller tracks is crucial for efficiency and reliability of the entire conveyor system. Careful coordination of the components to the customer's individual requirements leads to a optimized performance and longevity of the system. In our catalog in the roller rails chapter you will find a detailed overview of the different versions, which can serve as a guide.

FMG Förderelemente Mecklenburg GmbH attaches great importance to ensuring that every offer is precisely tailored to the needs of the customer. By providing detailed information, customers can ensure that the offer is tailored precisely to their specific requirements and that they receive the best possible solution for their conveyor systems. Working with FMG's experts makes it possible to to develop tailor-made and efficient conveyor system solutionsthat meet the requirements of modern material flow. With the right combination of technical know-how, detailed planning and high-quality components, FMG ensures that every conveyor system functions optimally and ensures a smooth, efficient flow of materials.

Tape stations are used in a wide range of industries. You play one crucial role in efficient movement of bulk materials, ores, coal, gravel, sand, grain and other materials. Conveyor stations are used in mines, quarries, power plants, warehouses and many other facilities to effectively transport materials. These systems are the backbone of numerous production processes and enable continuous and reliable Material movement.

The Quality and reliability of tape stations are crucial because they Minimize downtime and the Reduce operating costs. Our high-quality upper conveyor stations are designed to: Loads and requirements in different industrial environments to withstand. A robust construction and carefully selected materials ensure that our tape stations are a long lifetime have and almost no maintenance whatsoever require.

Investments in high quality tape stations pay off in the long term by increasing productivity and optimizing material transport. Lower maintenance and repair costs combined with a longer service life, mean that there are fewer downtimes and production losses.

The meaning of high-quality tape stations will be in a time when Efficiency and environmental friendliness in industry become more and more important, even clearer. Quality stations help reduce energy consumption by ensuring smooth material transportation and minimizing losses. In addition, modern belt stations can be equipped with intelligent technology that optimizes material flow and further reduces energy consumption.

A really crucial consideration is the environmental impact. In many industries one is environmentally friendly material movement , and a sustainable operation increasingly important. Our top conveyor stations are designed to minimize environmental impact, whether through the use of environmentally friendly materials or through low maintenance that reduces waste and resource consumption.

Investing in high-quality overhead conveyor stations not only pays off in terms of cost savings and increased productivity, but also in terms of your company's reputation. Reliable and efficient material handling solutions help to achieve this Trust of your customers and partners to strengthen.

The FMG Förderelemente Mecklenburg GmbH let's stand up for highest quality and customer satisfaction a. Our top belt stations offer the ideal combination of belt widths and idler lengths to meet your specific requirements. Contact us to learn more about how our belt stations can help optimize your conveyor applications and increase the overall efficiency of your operation.

Our FMG team of experts will be happy to support you personally and offer practical advice on all questions relating to the optimal design of your conveyor system. We are happy to hear from them.

The exact number of pieces, the choice between 2-part and 3-part belt stations, the belt width, the roll diameter, the roll length, the trough, the profile of the threshold, the lintel, the type of fastening and the material of the belt station are crucial steps in order to to ensure exact fit and functionality. This results in a conveyor system that not only operates reliably and efficiently, but also minimizes costs and reduces environmental impact.

Specifying the required ones number of pieces is the starting point for planning your conveyor system. It not only influences the overall costs, but is also crucial for capacity and material flow. Larger quantities require careful coordination and planning to ensure the efficiency and smooth operation of your conveyor system.

The choice between 2-part or 3-part belt stations depends on your specific application. 2-piece belt stations are easier to install and work well for straight conveyor lines. 3-part belt stations are more flexible and allow for more precise adjustment to curved or uneven conveyor paths. The decision not only affects the design, but also the maintenance and future operation of your system.

The Belt width determines the maximum amount of material your belt station can transport. A larger belt width increases conveying capacity, while a smaller width may be suitable for specialized applications. Accurately determining belt width is critical to ensuring your conveyor system meets the needs of your industry and production processes.

The Roll diameter influences the load capacity and friction of the belt station. Larger roller diameters are typically more robust and can support higher loads, but may not be suitable for space-constrained applications. Choosing the correct roll diameter is critical to ensuring the performance and reliability of your belt station.

The roll length has a direct influence on the stability and material flow of your belt station. Longer rollers enable more even material distribution and can compensate for irregularities in the material being conveyed. Shorter rolls may be more suitable for space-limited applications. Choosing the right roll length is crucial to ensure smooth material transport.

The trough, or even that Profile of the conveyor belt, is crucial to the way the material is moved on the belt station. The standard value of 30 degrees is often ideal for transporting material efficiently. However, if there are special requirements, the trough can be adjusted, for example to 20 degrees for particularly fine material or to 45 degrees for steeper conveyor routes.

The Profile of the threshold influences the stability and material flow of the belt station. Different profiles are suitable for different materials and requirements. A cold-rolled U-section is suitable for light bulk materials, while a hot-rolled U-section is more suitable for heavy loads. Choosing the right profile is important for optimal material transport.

The Position of the belt station, the so-called Fall, influences the material flow and the efficiency of the conveyor system. A negative camber, where the conveyor station is tilted slightly downward, promotes material flow, while a positive camber restrains the material. The exact setting of the fall depends on your specific requirements and the type of material being conveyed.

The Type of mounting determines how the tape station is anchored in your system. This can be done by bolting, welding or other methods. The correct mounting type is crucial to ensure the stability and security of your belt station, especially in applications with high levels of vibration or stress.

The chosen Material for your tape station affects durability and environmental impact. Stainless steel, for example, is corrosion-resistant and ideal for demanding environments. The surface finish can also be adjusted to optimize friction and material flow.

Detailing the above points is crucial to ensure your Tape station optimally tailored to your specific requirements is. Each of these aspects affects the performance, reliability and efficiency of your conveyor system in different ways. Careful consideration and understanding of these factors allows us to develop the best possible solution for your application.

Our experts are available to help you select and configure your belt station and ensure that your conveyor system is perfectly tailored to your needs. Your satisfaction and the smooth operation of your system are our top priority.

Concerns about young talent and a shortage of skilled workers are an issue everywhere, including at the FMG Förderelemente Mecklenburg GmbH. To counteract this, we consistently invest in training.
This year we were once again awarded the title “TOP training company 2023” by the Rostock Chamber of Industry and Commerce. Just getting young people interested in productive careers is a challenge these days. We therefore try to establish contact with students and teachers at schools. We offer students internships and holiday jobs in our company and want to promote enthusiasm for the craft among young people.

Different drum diameters enable the conveying speed to be better adapted to the needs of the system. Due to the physical laws of the drive drum, a change in the drum diameter is directly transferred to the conveying speed. Thus, a faster rotation of the drum results in a higher speed of the conveyor belt. A larger diameter offers additional support for these effects.

In turn, increasing the speed of the conveyor belt allows for a higher throughput of materials. This means that larger quantities of material can be transported from point A to point B in less time. This is particularly important for production-optimized companies, since higher throughput can enable higher productivity.

A larger drum diameter offers numerous advantages, especially in situations where faster and more effective material handling is required. Higher line speed can increase production capacity and thus improve the profitability of companies. In addition, the increased conveying speed can help to avoid bottlenecks in material processing and enable faster transport of large quantities of material.

However, when deciding whether to change the drum diameter, all relevant factors must be taken into account to ensure that the change is actually necessary and implemented in a sensible manner. A thorough review of all factors including facility requirements, type of material, performance and cost is of great importance to achieve the best possible results.

However, there are also factors that can affect the positive effect of a larger drum diameter on the conveying speed. One of them is the performance of the plant. Before operating larger head and tail pulleys, you should ensure that your installation is capable of running at higher speeds. Insufficient power supply or instability of the conveyor system can cause difficulties in increasing the conveyor speed, which can lead to loss of performance.

Another important factor is the type of conveyed material. Depending on the type and nature of the material, the thickness of the drum can also play a crucial role. With thicker or heavier material, the load on the drive drum increases, so a thicker or heavier drum may be required. In such cases, it is important to conduct a thorough analysis of the materials and performance characteristics of the equipment to ensure that a change in drum diameter is actually necessary.

Experts can assist in reviewing the customization needs of your head and tail pulleys by conducting a comprehensive assessment of your conveyor system requirements. In addition to the technical and operational requirements, safety factors, operational key figures and possible economic effects are also included in the evaluation.

As part of the analysis, the drums themselves will also be examined to determine what changes are needed. If a change in drum diameter is suggested, we offer recommendations for choosing the optimum drum size and thickness. Factors such as the type of material and the impact on transport speed and capacity play a crucial role here. A thorough and expert analysis of the drum dimensions and performance parameters provides an optimal basis for well-founded decisions. Potential impacts on plant life, maintenance and repair costs can also be taken into account.

It is also important to note that changing the drum diameter may not always be the best solution. There are often other factors that affect conveyor speed, such as machine power control. In some cases, minor adjustments, such as over-spinning the drum surface or adjusting the drive settings, may be enough to achieve the desired conveyor speed.

Our FMG team of experts will be happy to support you personally and offer practical advice on all questions relating to the optimal design of your conveyor system. Contact us at any time to benefit from our many years of experience.

Drive and tail pulleys are essential components in a conveyor system and must ensure high performance and efficiency. However, over time, due to wear and tear or other influences, problems such as deformation or irregularities in the concentricity of the drum can arise. This can result in reduced performance and even damage to the conveyor. It may therefore be necessary to over-rotate the drum in order to restore the geometry and functionality and to ensure the efficiency of the system.

The over-tightening of drive and idler pulleys is a special process that contributes to optimal concentricity. There are basically two types of overturning: cylindrical and crowned (conical). While cylindrical turning removes the drum surface parallel to the drum diameter, creating a precise cylindrical shape, crowned turning removes material from the drum surface in a targeted manner to create a crowned or conical shape. As a rule, the drums should be overwound from a wall thickness of 5 mm in order to achieve better concentricity and thereby improve the running smoothness of the system.

It is critical to note that not all drive and tail pulleys are capable of over-speeding. The diameter and the wall thickness play an important role in deciding whether a drum can be stripped or not. Drive drums with a small wall thickness often cannot be stripped as this can cause the wall thickness to fall below the recommended minimum. It is therefore essential to carefully inspect the drum and, if necessary, bring in experts to ensure that the overturning meets the necessary requirements and that the drum has optimal geometry and true running.

To ensure that the drive and tail pulleys are manufactured in optimum condition, stripping should always be performed by experienced professionals. Improper stripping can result in uneven runout, irregular wear, and other problems that are a result of the stripping process. Rely on experts like the knowledgeable staff at FMG Förderelemente Mecklenburg GmbH from Körchow to ensure a professional assessment and implementation of the overspeed.

A professional over-torque can help extend the life of your drive and tail pulleys. By eliminating imperfections and deformations on the drum, wear is reduced and further wear of the drum surface is slowed down. In addition, optimal overspeed can lead to a higher conveying capacity, since the concentricity is improved, which in turn leads to a higher performance of the system.

If required, we, as experienced experts, will be happy to provide you with professional support in overspeeding your drive and tail pulleys. We always use the latest technology to ensure that your drums are precisely machined and perform optimally. Contact us and we will provide you with a transparent estimate.

Drive and tail pulleys are important components in a conveyor system that make a significant contribution to the performance and efficiency of the system. To ensure that the conveyed goods are picked up and transported in the best possible way, the surface coatings of the drums play a crucial role. Like most idlers, drive and tail pulleys can be painted, galvanized or coated with sheet rubber or Baytec. 

Varnish is commonly applied as a protective coating to prevent moisture or corrosion. Lacquered drums are less expensive than other drum coatings, but often have lower friction properties and are therefore less suitable for heavy-duty equipment.

Galvanized drive and tail pulleys are used to increase the corrosion resistance of the pulleys and thus provide a longer service life. However, galvanized drums are more expensive and have a slick surface that can make gripping difficult.

Plate rubber and Baytec coatings are particularly popular because they have high abrasion resistance and enable a long service life for the drive and tail pulleys. A rubber lagging coating can be applied to the drum to create additional friction between the drum and the conveyor belt. This increases adhesion and prevents material slippage, which improves the operational safety and efficiency of the system.

The surface coatings of drive and idler pulleys, especially rubber plate coatings, can be smooth or rough. The choice of coating depends on various factors, such as the material being conveyed, the speed of the conveyor belt or the application conditions.

Smooth surface coatings are usually better suited for use at higher line speeds. They reduce friction and allow the conveyed goods to slide better, which is particularly advantageous for materials such as sand or gravel. In addition, smooth coatings are easier to clean and offer less space for dirt and debris.

Roughened surface coatings, on the other hand, have proven to be extremely advantageous, especially at lower strip speeds or steeper strip systems. They offer higher friction due to profiled vertical and horizontal lines, which contributes to better picking up and holding of the conveyed material. This ensures that the material being conveyed neither slips nor falls off, which increases operational safety. However, diamond finish coatings can be more difficult to clean and may require additional maintenance.

Overall, choosing the right surface finish for drive and tail pulleys is critical to a safe, efficient, and cost-effective conveyor system. It is important to find a solution that meets the specific needs of your facility and offers long-term economics.

We would be happy to present our wide range of drive and tail pulleys to you as part of a non-binding product consultation. If you have any questions about the coating, overwinding or other topics, we will be happy to provide you with competent support. Each inquiry is answered individually, because in addition to high product quality, we are characterized by reliable customer service.

Idlers are an important part of conveyor systems and are used to move the transported goods. They are usually made of metal and consist of a roller and a bearing. However, the storage floors can be made of different materials, such as plastic or sheet steel. 

Plastic storage floors are usually made of polyamide or polypropylene. They are characterized by their high corrosion resistance and are therefore particularly suitable for use in damp environments. They are also lighter than sheet steel storage floors and are therefore easier to assemble. However, plastic storage floors also have their limitations and are not suitable for use in areas with heavy loads.

Sheet steel storage floors are made of sheet steel and are characterized by their robustness and resilience. They are particularly suitable for use in heavily stressed areas, such as in heavy industry. Sheet steel storage floors have a higher load-bearing capacity than plastic storage floors and can therefore also transport heavier loads.

The most obvious difference between conveyor rollers with plastic bearing bases and conveyor rollers with sheet steel bearing bases is the material of the bearing bases. Plastic storage floors are lighter than sheet steel storage floors and are therefore easier to assemble. In addition, they are more resistant to corrosion and can therefore also be used in humid environments. Conveyor rollers with sheet steel bearing floors, on the other hand, are more robust and can carry higher loads. They are therefore particularly suitable for use in industrial applications where heavy loads have to be transported. 

Another difference is the type of reel body. Idlers with plastic bearing bases can have a plastic roller body, while idlers with sheet steel bearing bases often have a roller body made of galvanized steel. This makes them even more stable and resistant to mechanical loads. Which variant you choose depends on various factors: the intended use, the goods to be transported and the environmental conditions on site. In any case, the right bearings should be selected - because this is the only way to guarantee smooth operation and a long service life. Irrespective of this, modern conveyor roller systems today offer numerous advantages: they enable fast assembly times thanks to pre-assembled components, they ensure less wear and tear thanks to optimized materials, and last but not least they also reduce energy costs thanks to their high efficiency when transporting goods on conveyor systems of all kinds. 

The FMG conveyor rollers with plastic and sheet steel bearing floors are characterized by optimal properties for your conveyor system in the general cargo area and do not differ in quality. We are pleased to be able to offer you solutions specially tailored to your needs so that you can use the full potential of our FMG Förderelemente Mecklenburg GmbH Carrying rollers with plastic and sheet steel bearing floors can be used for your conveyor system. We would be happy to help you find the optimal solution from our entire product portfolio of standard variants and individually manufactured rollers and to answer any further questions you may have.

The safety-relevant question as to whether idlers with sheet steel bearing floors can become electrically charged can be answered with no. The sheet steel storage floors are electrically conductive and thus offer effective protection against electrostatic charges, which can lead to disruptions in production in industrial applications.

Carrying out regular maintenance work can ensure that the idlers with sheet steel bearing bases are in perfect condition and fulfill their function. Regular checking of the electrical conductivity is also recommended. 

In addition to the technical measures, companies should promote the training of their employees with regard to security-related information. They should be informed about possible sources of danger and know how to behave in the event of electrostatic charges. A good knowledge of safety regulations can help prevent accidents and minimize the risk of damage to machinery or products. 

Overall, it is important for companies in every industry to take appropriate measures to avoid electrostatic charges. Productivity and safety in production can be increased by using conveyor rollers with sheet steel bearing floors and regular maintenance and training. In addition, companies can save costs by avoiding electrostatic charges, since damage to machines or products is avoided and repair or replacement costs are eliminated. A higher product quality can also be achieved since there are no disturbances caused by electrostatic discharges. It is therefore advisable to deal with the topic of electrostatic charging in depth. Not only should the technical properties of the FMG Förderelemente Carrying rollers with sheet steel bearing floors should be considered, but also training measures for employees and regular maintenance work on machines and systems.

It is important to create awareness of the dangers of electrostatic charging and to take appropriate precautions. This is the only way companies can make their production safer and be successful in the long term. 

With us you will receive a comprehensive and professional analysis of your requirements to ensure that you benefit optimally from our high-quality idlers with sheet steel bearing floors. If you need an individual special solution, we are at your disposal. Our dedicated sales team will be happy to support you with all questions relating to conveyor rollers with sheet steel bearing floors and will advise you competently and reliably. We pride ourselves on providing you with unique advice tailored to your specific needs.

We would be happy to present you with our selection of variations of conveyor rollers with sheet steel bearing floors as part of a non-binding product consultation.

First of all, it is important to know that there are different types of idlers that are intended for different applications and areas of use. A preferred idler variant are the so-called belt rollers, which are used to transport goods on conveyor belts. We always have rolls of tape based on DIN 15207 in certain dimensions in stock. We manufacture all other support rollers according to the individual wishes of our customers.

FMG idlers are known for their high quality and reliability. They can be used in various industries such as: B. in logistics, the automotive industry or in mechanical engineering. An important component of idlers are the bearing floors, which allow the rollers to move smoothly.

FMG offers idlers as standard, which are manufactured according to DIN 15207 (belt idlers). These roles are usually equipped with steel or stainless steel bearing floors. FMG Förderelemente is able to manufacture certain rollers with plastic bearing floors in an individual design for you.

Plastic storage floors offer a number of advantages over steel or stainless steel storage floors. On the one hand, they are lighter and therefore easier to handle and transport. On the other hand, they are corrosion-resistant and can be used in damp or dusty environments. In addition, plastic bearing floors reduce noise and minimize wear on the support rollers.

FMG Förderelemente has the latest production processes and many years of experience in the manufacture of idlers. The company can respond to the individual requirements of customers and offer tailor-made solutions. FMG attaches particular importance to the quality and durability of its products. The idlers with plastic bottoms are manufactured under strict quality control and precision to ensure optimal performance and reliability.

In addition to the plastic storage shelves FMG Förderelemente also offers other options for the idlers, such as special coatings or materials. The rollers can also be adapted for special applications such as use in the food industry. 

In summary, FMG does not stock idlers with plastic bottoms, but can manufacture custom idlers with plastic bottoms. These offer a number of advantages over conventional idlers and can be adapted for special applications. FMG Förderelemente attaches great importance to the quality and durability of their products and works closely with their customers to find the best possible solution.