Buffer roller & support rings for support rollers

Whether coal, sand, cement or other bulk materials, the conveyance of loose granular materials is particularly efficient with belt conveyor systems. For smooth operation, the conveyor belt is Tape rolls In the area of responsibility of the conveyor belt Buffer rollers or support rings for support rollers are used to cushion the impacts caused by coarse material being conveyed. In the return travel of the belt, the buffer roller supports the belt and helps to ensure that any material adhering to the conveyor belt can fall off more easily. With special seals, the buffer ring rollers and support ring rollers can also be used in dusty environments. FMG Förderelemente Mecklenburg GmbH supplies high-quality components that perfect for transporting bulk goods are suitable. Accessories include Buffer rings and support rings for support rollers also to all FMG productsin order to reduce To support belt and thus absorb the falling energy of the conveyed goodsDepending on the individual application, different support ring shapes and arrangements advantageous. We would be happy to inform you about customized solutions for your conveyor system.

Buffer rings and support rings for support rollers with the best quality features

Our buffer and support ring rollers, which can be individually configured to your requirements and belt widths, help extend the service life of your conveyor system and protect the conveyor belt from damage. The buffer and support rings, made of rubber or a higher-quality, yet more wear-resistant polyurethane, absorb the falling energy of the conveyed material, ensure that adhering materials trickle off, and thus provide proven protection for your belt system. We focus on providing you with customized solutions so that you can get the most out of our FMG buffer and support ring rollers for your conveyor system.

Buffer and support rings are the gentle solution for your bulk material plant

Our buffer rollers and support ring rollers are particularly required when bulk materials are transported over Conveyor belts in a dirty and dusty environment must be transported. Thanks to our many years of experience, a excellent selection of materials as well as the quality features of our products, we always have the right solution for your system. The specific material selection of the buffer and support rings for idlers guarantees, in addition to cushioning the conveyed material, a clean belt and improves belt return. With the help of fastenings for the buffer rings, they can be secured against lateral displacement. For stabilization, external clamping and welding rings and for securing between the backup rings spacers be used.

What is the difference between a buffer roller and a support ring roller?

Buffer and support ring rollers offer you the best possible conveying conditions for bulk materials. Both product variants are characterized by different applications.

buffer ring rollers often come to the Material loading points used because the conveyor belt there greatest forces owing to falling materials Buffer rollers are ideal for protecting your belts or conveyor systems from damage zu protect. The rubber the material effectively cushions and reduces the risk on Defects and downtime Your system. The buffer rings are often fitted across the entire roll width, but in addition to standard variants, we also offer individual solutions for your needs.

support ring rollers become Support of the band in the return used and have a cleansing effect: Due to the gaps between the applied support rings Adhering bulk material can trickle down and thus increases the belt life, as the wear on the actual roller is reduced.

The two product variants do not differ in quality. Her FMG Förderelemente Mecklenburg GmbH used in production high-quality rubber elements with a hardness of 70° Shore. Support rings can optional depending on their intended use to from a less wear-resistant, but more cost-intensive Polyurethane with a hardness of 85° Shore We are pleased to present you custom solutions so that you can get the best possible benefit from our FMG buffer rollers and support rings for support rollers for your conveyor system.

Buffer and support rings can be attached as attachments to any product in the FMG roller portfolio. We would be happy to provide you with a non-binding consultation and put together the optimal solution for your conveyor system.

What advantages do buffer and support ring rollers offer in the bulk goods sector?

Buffer and support ring rollers are essential in the bulk material sector: Whether in mining or transporting goods in industrial ports, this industrial product is essential. The type of roller required depends crucially on the intended purpose.

Our FMG roller portfolio includes all buffer and support ring rollers required for bulk material handling: various types of buffer ring rollers for the feed area and support ring rollers for targeted conveyor belt return. The true uniqueness of our buffer and support ring rollers for bulk material handling lies in the materials we use, which are tailored to the desired application environment.

We ensure that your purchased buffer rollers and support rings for conveyor rollers meet the specific requirements of the bulk material handling sector. They offer proven protection against contaminants and particles thanks to the use of high-quality materials, absorb the falling energy of the material being conveyed, and ensure that adhering materials trickle off. They can be used for many years without wear, even in contaminated environments. Our FMG buffer rollers and support ring rollers are already in use throughout Europe.

The labyrinth seals with felt elements in our conveyor roller systems are particularly suitable for bulk material transport due to their particle-repellent properties. In particular, they help to collect dirt from dusty environments and thus prevent wear and tear. Depending on the design requirements and conditions of your conveyor system, we are also happy to individualize it with 2RS bearings. The nature of the 2RS bearings with acrylonitrile butadiene rubber (NBR) increases the protection against contamination, but reduces the maximum speed load capacity.

The rollers in a system should be provided with components made of high-quality materials to ensure a long service life and low susceptibility to repairs. These include buffer rings made of rubber and support rings made of rubber or alternatively a non-wearing, but higher-quality polyurethane. Our selection of materials also ensures effortless and cost-saving operation of your conveyor system.

You need one Special versionThen our team of experts will be happy to advise you.

You can get information about the entire range of buffer and support ring rollers from us. We offer you secured versions with clamping or welding rings, which prevent individual links from slipping sideways, or non-secured versions. If, for example, you need further information about the debit or if you have any other questions, we will be happy to help you. Thanks to our expert support, we can react individually to all inquiries. In addition to high product quality, we are also continuing our reliable service strength.

What types of buffer rollers and support rings for support rollers are available?

Our buffer rollers and support ring rollers are available in a wide variety of designs, ensuring flexible, individual and effortless operation.

Standard variants of the buffer ring rollers They vary in the number of buffer elements mounted, depending on the load and weight of your transported materials, as well as the securing of individual links against lateral slippage. Clamping and welded rings can be used to ensure external stabilization. Depending on the specific requirements of your conveyor system, we also offer unsecured elements.

Support ring rollers are available in various designs with support rings of form A and B as well as interposed buffer rings. If required, additional securing devices can be added between the support rings in the form of spacer sleeves.

Do you need standard variants or buffer and support ring rollers individually tailored to your conveyor system? We would be happy to advise you on the entire product portfolio and answer any further questions you may have.

You can find an example selection of our product range in our product catalogue.

Versions

Components & Materials

Locations

Features

Product variants of our buffer and support ring rollers

The success of efficient work processes lies in an unproblematic and effortless execution. the FMG Förderelemente Mecklenburg GmbH as your expert for conveyors in the bulk and general cargo area, the focus is on flexibility and individuality. For this reason, our buffer and support ring rollers are available in the following versions:

buffer ring rollers

fully occupied
secured with clamping rings or welding rings
not safe

support ring rollers

Arrangement with support rings (Form A/B) and buffer rings
secured with clamping rings or welding rings
not safe
plastic spacer sleeves if required

The entire product portfolio of FMG buffer ring rollers and support ring rollers can be found in our product catalogue. Furthermore are All versions can be customized according to your wishes. Our staff will be happy to help you choose the best product.

Buffer and support ring rollers made from excellent materials

Thanks to their reliability and long service life, our regionally produced buffer and support ring rollers are ideal for use in your conveyor system. These properties are based, among other things, on years of experience and one based on it careful selection of materials.

We illustrate the materials from which our buffer and support ring rollers are made using the SR6 design (catalogue page 7.12):

transport roller
Rubber buffer rings (color: black, hardness: approx. 70° Shore)
Rubber support rings (color: black, hardness approx. 70° Shore), optionally made of polyurethane (color: yellow, hardness: approx. 85° Shore)
clamping rings
sweat rings
spacers

High-quality conveyor rollers from regional production

In the production of our buffer and support ring rollers from first-class materials, we rely on decades of experience and tried-and-tested construction. The high-quality roles will Produced regionally in Mecklenburg-Western Pomerania by experienced specialists and thus guarantee a long service life and durability, especially in a dirty environment of use, which usually occurs in the bulk goods sector. In addition, our economic roles saves time and money for your company.

Individual buffer and support ring rollers of your FMG Förderelemente Mecklenburg GmbH

Our FMG buffer and support ring rolls are manufactured regionally and are therefore exceptional low-emission and environmentally friendly. Due to the special design of the rolls, it is possible to use them for different tape widths and variants needs-based with a corresponding number of buffer and support rings as well as safety devices to prevent lateral slipping. All of these characteristics contribute to our buffer and support ring rollers individually according to your wishes to be able to adapt.

Areas of application for buffer and support ring rollers

Buffer and support ring rollers are mainly used in bulk goods area following areas of application:

steel and cement plants
Mining
chemical plants
industrial ports

Use in different systems in the bulk goods sector

The specific construction of buffer and support ring rollers ensures a Use on any conveyor system with which bulk materials are transported. Such conveyor belts are usually used to transport powdery and granular materials such as coal, sand, cement, salt or granulate.

Special applications of buffer and support ring rollers

Buffer and support ring rollers FMG Förderelemente Mecklenburg GmbH from Körchow are particularly suitable for dusty environments, which also occur when bulk goods are transported, given the property of labyrinth seals with felt elements to collect impurities and particles. Depending on the desired design and the environmental conditions of your conveyor system, we would also be happy to customize your conveyor rollers with 2RS bearings. The nature of the 2RS bearings with acrylonitrile butadiene rubber (NBR) optimally prevents contamination, but reduces the maximum speed load.

Do you have any other product or customization requests? Our team will be happy to advise you on the perfect solution for your conveyor system.

FMG buffer and support ring rollers offer many advantages

We offer you buffer and support ring rollers that are individually tailored to your needs and have a high-quality industrial standard, which will become a reliable partner for your work processes. Our locally sourced products are of the finest quality yet affordable to fit within your calculated budget plan. Our experts will be happy to advise you on the optimal selection from the FMG castor portfolio.

Are you looking for individual solutions for your production plant? Contact us!

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FRANK EWEN

MICHAEL SCHNIPPERING

JESSICA MAY

LEONIE EBEL

Technical product catalog

FMG offers you an extensive range of products for conveyor rollers in the bulk and general cargo area. In this catalog we have compiled a selection of our products including the configuration options and technical sketches with dimensions that are important for you.