Tape stations from the house FMG Förderelemente Mecklenburg GmbH form an essential part in the area of Materials Handling. They are specially designed for the efficient construction of conveyor systems Upper belt stations (OBS) installed below the top strap, while the Subband stations (UBS) are responsible for the return of the belt. These belt stations are standardized according to DIN 22170 and the dimensions of the Tape rolls which are standardized in DIN 15207. A series of belt stations results in conveyor belts, such as those found in a gravel pit that can run for kilometers.
The Conveyor rollers, which are used in these stations, can be made from Steel, Stainless Steel or Plastic .
The steel storage shelves can be made from deep-drawn sheet steel or from round stock. The plastic shelves are produced by injection molding. On the outside, the rollers for conveyor belt stations can be with various sealing systems The specific design depends on the tube-axle combination. The belt rollers serve, among other things, as basic component of belt stations and conveyor belts.
FMG conveyor rollers stand for high-quality conveyor technology
At the core of the product description are the tape rolls, the arrangement of which is carried out strictly in accordance with DIN 22107. This product is designed to deform the strap to create a trough, which is a efficient conveying of materials enabled. The quality and nature of the Tape stations are reflected in the solid and proven construction Depending on your needs, between different versions to get voted.
The Individuality of the tape stations is shown in the U-steel threshold, with a trough between 10° to 40° and a camber of 0° to 3°, suitable for belt widths from 400 mm to 2000 mm. In terms of area of application, the tape stations from FMG applicable in many ways. Industries such as gravel and chippings plants or agriculture benefit from the efficient conveying solutions.
Tape roll manufacturer FMG: Find the right solution with us
The specialty of the FMG tape stations lies in their high-quality and precise workmanship, which enables effective and long-lasting use. Potential buyers should know that there are standard versions for specific roll diameters and troughs for each belt width, which means the Selection and implementation of tape stations facilitated and thus supports seamless operation of the conveyor systems.
Our band stations are robust, reliable and durable. This means they meet the specific needs of our customers. They are also made from high-quality materials and are designed to... to withstand the demands of daily operations. We take the utmost care Quality of our products so that our customers can rely on one long-term, reliable and efficient use being able to leave.
Our specialists from the FMG team will be happy to advise you in order to exploit the full potential of our products.
For which belt widths are there standard upper belt stations?
In upper conveyor stations used in various industrial applications, the Correct belt widths are crucial. As standard, we offer top belt stations for a wide range of belt widths to meet individual requirements.
Our upper conveyor stations are able to Support belt widths from 400 mm to 2.000 mm. The right support rollers are of great importance here, as they contribute significantly to stability and performance. The support rollers vary in roller length depending on the design and can Values from 160 mm to 1.100 mm exhibit. You can find more detailed information about the specific idler roller lengths in our catalog or in a personal consultation. Our experts are available to help you select the optimal top conveyor station for your needs.
The variety of belt widths available in our upper belt stations, combined with the appropriate support rollers, makes it possible to to implement tailor-made solutions for various conveying applications and thus ensure smooth material movement and process optimization.
What information about the tape stations do we need to make you an offer?
To give you one tailor-made offer to create for our tape stations, we need some important informationthat help us best meet your requirements. Here is a summary of the information that helps us prepare a quote. Below you will find the detailed description:
- Quantity: Please let us know how many tape stations you need. The number of pieces influences the total costs and production planning.
- Number of divisions (2-part or 3-part): Clarify whether you need 2-piece or 3-piece belt stations as this will affect design and assembly.
- Belt width: Specify the desired belt width, as this significantly influences the capacity of the belt station.
- Roll diameter: Roller diameter information is important to correctly dimension load capacity and material flow.
- roll length: Let us know the desired roll length, which may vary depending on the application. The roll length can be found in our catalog depending on the belt width.
- Trough (standard 30°): By default the trough is 30 degrees, but we can adjust this to suit your specific requirements if necessary.
- Profile threshold: Specify which profile you want for the threshold, as different profiles support different conveyor applications.
- Fall: Information about the fall helps us to produce the belt station correctly.
- Mounting: Clarify how you want to attach the tape station, for example by screwing or clamping.
- Belt station material/surface: Tell us what material the belt station should be made of and whether you have any special requirements for the surface finish.
With this information we can create a quote tailored to your exact needs and ensure you receive the optimal belt station for your conveyor applications. Our team of experts is available to assist you with selection and configuration.
The exact number of pieces, the choice between 2-part and 3-part belt stations, the belt width, the roll diameter, the roll length, the trough, the profile of the threshold, the lintel, the type of fastening and the material of the belt station are crucial steps in order to to ensure exact fit and functionality. This results in a conveyor system that not only operates reliably and efficiently, but also minimizes costs and reduces environmental impact.
Specifying the required ones number of pieces is the starting point for planning your conveyor system. It not only influences the overall costs, but is also crucial for capacity and material flow. Larger quantities require careful coordination and planning to ensure the efficiency and smooth operation of your conveyor system.
The choice between 2-part or 3-part belt stations depends on your specific application. 2-piece belt stations are easier to install and work well for straight conveyor lines. 3-part belt stations are more flexible and allow for more precise adjustment to curved or uneven conveyor paths. The decision not only affects the design, but also the maintenance and future operation of your system.
The Belt width determines the maximum amount of material your belt station can transport. A larger belt width increases conveying capacity, while a smaller width may be suitable for specialized applications. Accurately determining belt width is critical to ensuring your conveyor system meets the needs of your industry and production processes.
The Roll diameter influences the load capacity and friction of the belt station. Larger roller diameters are typically more robust and can support higher loads, but may not be suitable for space-constrained applications. Choosing the correct roll diameter is critical to ensuring the performance and reliability of your belt station.
The roll length has a direct influence on the stability and material flow of your belt station. Longer rollers enable more even material distribution and can compensate for irregularities in the material being conveyed. Shorter rolls may be more suitable for space-limited applications. Choosing the right roll length is crucial to ensure smooth material transport.
The trough, or even that Profile of the conveyor belt, is crucial to the way the material is moved on the belt station. The standard value of 30 degrees is often ideal for transporting material efficiently. However, if there are special requirements, the trough can be adjusted, for example to 20 degrees for particularly fine material or to 45 degrees for steeper conveyor routes.
The Profile of the threshold influences the stability and material flow of the belt station. Different profiles are suitable for different materials and requirements. A cold-rolled U-section is suitable for light bulk materials, while a hot-rolled U-section is more suitable for heavy loads. Choosing the right profile is important for optimal material transport.
The Position of the belt station, the so-called Fall, influences the material flow and the efficiency of the conveyor system. A negative camber, where the conveyor station is tilted slightly downward, promotes material flow, while a positive camber restrains the material. The exact setting of the fall depends on your specific requirements and the type of material being conveyed.
The Type of mounting determines how the tape station is anchored in your system. This can be done by bolting, welding or other methods. The correct mounting type is crucial to ensure the stability and security of your belt station, especially in applications with high levels of vibration or stress.
The chosen Material for your tape station affects durability and environmental impact. Stainless steel, for example, is corrosion-resistant and ideal for demanding environments. The surface finish can also be adjusted to optimize friction and material flow.
Detailing the above points is crucial to ensure your Tape station optimally tailored to your specific requirements is. Each of these aspects affects the performance, reliability and efficiency of your conveyor system in different ways. Careful consideration and understanding of these factors allows us to develop the best possible solution for your application.
Our experts are available to help you select and configure your belt station and ensure that your conveyor system is perfectly tailored to your needs. Your satisfaction and the smooth operation of your system are our top priority.
In which areas are tape stations important and why?
Tape stations are used in a wide range of industries. You play one crucial role in efficient movement of bulk materials, ores, coal, gravel, sand, grain and other materials. Conveyor stations are used in mines, quarries, power plants, warehouses and many other facilities to effectively transport materials. These systems are the backbone of numerous production processes and enable continuous and reliable Material movement.
The Quality and reliability of tape stations are crucial because they Minimize downtime and the Reduce operating costs. Our high-quality upper conveyor stations are designed to: Loads and requirements in different industrial environments to withstand. A robust construction and carefully selected materials ensure that our tape stations are a long lifetime have and almost no maintenance whatsoever require.
Investments in high quality tape stations pay off in the long term by increasing productivity and optimizing material transport. Lower maintenance and repair costs combined with a longer service life, mean that there are fewer downtimes and production losses.
The meaning of high-quality tape stations will be in a time when Efficiency and environmental friendliness in industry become more and more important, even clearer. Quality stations help reduce energy consumption by ensuring smooth material transportation and minimizing losses. In addition, modern belt stations can be equipped with intelligent technology that optimizes material flow and further reduces energy consumption.
A really crucial consideration is the environmental impact. In many industries one is environmentally friendly material movement , and a sustainable operation increasingly important. Our top conveyor stations are designed to minimize environmental impact, whether through the use of environmentally friendly materials or through low maintenance that reduces waste and resource consumption.
Investing in high-quality overhead conveyor stations not only pays off in terms of cost savings and increased productivity, but also in terms of your company's reputation. Reliable and efficient material handling solutions help to achieve this Trust of your customers and partners to strengthen.
The FMG Förderelemente Mecklenburg GmbH let's stand up for highest quality and customer satisfaction a. Our top belt stations offer the ideal combination of belt widths and idler lengths to meet your specific requirements. Contact us to learn more about how our belt stations can help optimize your conveyor applications and increase the overall efficiency of your operation.
Our FMG team of experts will be happy to provide you with personal support and practical advice on all questions relating to the optimal design of your conveyor system. We look forward to hearing from you.
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